Polymer Bonded Magnet Product Line
Technology of manufacturing rapid-quenched magnetic powders (RQMP) is offered based on methods of centrifugal atomization or spraying of melt followed by rapid
Technology of manufacturing rapid-quenched magnetic powders (RQMP) is offered based on methods of centrifugal atomization or spraying of melt followed by rapid quenching on cooled shield. Centrifugal atomization, this technology, is providing the preparation of magnetic powders of wide variety of materials. BZMP (NdFeB powders) manufactured by new method are characterized by stable granulometry parameters, high-level of uniformity of alloying distribution in powder particles and fine-grained structure. This facilitates the forming the high coercivity condition of the material.
Particle size: less than 400 mkm; Hci: 240 - 1300 kA/m; Br : 0.75 - 1.1 T; (BH)max: not less than 80 kJ/m3
The centrifugal atomization for production of rapid-quenched magnetic powders (RQMP) is the only reliable alternative to Magnequench technology of melt spinning. Method of centrifugal atomization (CA) is featured by cheaper, simpler and more productive equipment than in spinning Magnequench (SM) technology.
Refining of high purity magnet, metal and alloys; Electrodes for remelting; Casting of various engines; Foundries; Brazing; Iron and steel industry; Aluminum Industry etc.
Before purchasing induction smelting furnace you should bear following things in mind. Firstly you should be clear that for what purpose you are selecting the furnace. The size and width should depend on the area of its installation and the volume of work. For homogeneous melting there should be stirrer must you must ensure whether your furnace posses that feature or not. Induction heating process is a method in which the electrical conducting material is heated through by eddy currents induced by a varying electromagnetic field. The principle of the induction heating process is similar to that of a transformer.
Vacuum induction furnace is a set of smelting equipment heating metal into melted state on the basis of intermediate frequency (IF) induction heating principle. It plays a very important role for science and research and many production sectors in smelting and casting such metals as nickel base and its special steel, exactitude alloy, high-temperature alloy, RE metal, active metal, copper and cuprum alloy, hydrogen-storage material, NdFeB, other magnetic materials under vacuum condition or protection atmosphere. Thyristor frequency device or IGBT frequency device can be selected to match together with IF power upon customer's particular requirement.
| Unit | Unit | ||||
|---|---|---|---|---|---|
| Capacity | 100 | Kg | Intermediate frequency rated | 2500 | Hz |
| Max work temperature | 1600 | ℃ | Voltage for intermediate frequency | 375 | V |
| Ultimate vacuum degree | 6×10-2 | Pa | Consumption of cooling water | 9 | m3/h |
| Pressure increasing rate | 4 | Pa/h | Pressure for cooling water | 0.3 | MPa |
| Power for intermediate frequency rated | 160 | Kw | Outline dimension (L×W×H) |
9.8×5.5×5.0 | m |
Vacuum induction furnace is a set of smelting equipment heating metal into melted state on the basis of intermediate frequency (IF) induction heating principle. It plays a very important role for science and research and many production sectors in smelting and casting such metals as nickel base and its special steel, exactitude alloy, NdFeB, Dy metal, active metal, high-temperature alloy, hydrogen-storage material, other magnetic materials, etc. under vacuum condition or protection atmosphere. Thyristor frequency device or IGBT frequency device can be selected to match together with IF power upon customer's particular requirement.
| Unit | Unit | ||||
|---|---|---|---|---|---|
| Capacity | 25 | Kg | Intermediate frequency rated | 2500 | Hz |
| Max work temperature | 1600 | ℃ | Voltage for intermediate frequency | 375 | V |
| Ultimate vacuum degree | 6×10-2 | Pa | Consumption of cooling water | 3.6-6 | m3/h |
| Pressure increasing rate | 4 | Pa/h | Pressure for cooling water | 0.3 | MPa |
| Power for intermediate frequency rated | 50/100 | Kw | Outline dimension (L×W×H) |
4.8×4.0×2.5 | m |
Applicable for production line of NdFeB melt-spun(rapid quenched magnetic powders Feature: totally sealed and to be charged with Nitrogen during operation .
Usded in production for rapid tempered amorphous powders
Aimed to transform quickly tempered amorphous powders into crystal state .
Aimed to separate magnetic powders due to their magnetic characteristics
LZL-60 Hi-temp vacuum sintering furnace is our latest developed rapid quenching sintereing equipment for powder metallurgy materials. It?s been developed based on the good points of sintering quenching equipments both from Russia and America, at the same time it adopts following techniques as hi-temp dual-chamber and double-cycle integration, high vacuum dynamic forced sealing, hi-precision heating on hi-temp and long constant temperature area, and hi-efficiency heat exchange controllable quenching. It is equipped with an extremely large high-temp and constant-temp working chamber, a smoothly moving lifting platform for material feeding at a high speed, a heater, equal-temp furnace pipe style anti-oxidation protection device, rapidly circulation cooling system specially for furnace body and rapidly circulation cooling system specially for products. This equipment is characterized with long usage service, high efficiency in production, high output, sound and uniform property for its final products, is an ideal choice for sintering and quenching SmCo or NdFeB alloy materials, hardness alloy materials and electronic materials (PTC,NTC,MLCC etc.), especially suitable for those companies that plan to carry out batch quantity production.
Remark: other types of equipments available at our company include ZP-100 vacuum cooling casting furnace, XG-200 dynamic continuous crystallizing furnace, GZK-50TC vacuum rapid-quenched furnace, LZL-60 hi-temp vacuum rapid quenching sintered furnace, LD-200 vacuum heat treatment furnace, GQ-20TC vacuum rolling ball mill, PVD type parylene vacuum vapor-deposition equipment, vacuum heat treating machine, permanent magnet separator, strong magnet ore milling stick, strong magnet ore milling plate, automatic controlling system, etc. Above mentioned equipments can be widely used in processing or handling of magnetic materials, RE alloy, RE permanent magnet, NdFeB permanent magnet, NdFeB alloy, SmCo alloy, powder metallurgy, hardness alloy, electronic parts etc.
GQ-20TC Vacuum rolling ball mill is used to break and then pulverize materials by force of milling ball rolling, extruding and rubbing within vacuum or protective gas filled tank. Main characteristics: with a sifting screen equipped with together with the milling tank, powders can be obtained at the same time when ball milling is in process; strength of milled powders can be willingly controlled; particle sizes of the powders are in narrow range, turns to be in normal distribution, with granularity controllable; reliable vacuum protective function; easy-to-operate in material feeding and discharging. This equipment is suitable for making of special powders that requires particle size to be controllable and anti-oxidation can be obtained during process of powder milling, and it is also applicable for production of Melt-spun NdFeB powders and catalyzer powers.
Remark: other types of equipments available at our company include ZP-100 vacuum cooling casting furnace, XG-200 dynamic continuous crystallizing furnace, GZK-50TC vacuum rapid-quenched furnace, LZL-60 hi-temp vacuum rapid quenching sintered furnace, LD-200 vacuum heat treatment furnace, GQ-20TC vacuum rolling ball mill, PVD type parylene vacuum vapor-deposition equipment, vacuum heat treating machine, permanent magnet separator, strong magnet ore milling stick, strong magnet ore milling plate, automatic controlling system, etc. Above mentioned equipments can be widely used in processing or handling of magnetic materials, RE alloy, RE permanent magnet, NdFeB permanent magnet, NdFeB alloy, SmCo alloy, powder metallurgy, hardness alloy, electronic parts etc.